Reading Bakery Systems offers biscuit manufacturing machines and complete turnkey systems that can help customers around the globe improve their products, streamline their processes, and maximize profitability.
When purchasing commercial biscuit making equipment, there are a number of factors to consider, such as production capacity, ease-of-use, ease-of-maintenance, floor space, cost, and whether the equipment will help you produce the biscuits, or other products that meet your expectations.
We understand how global on-site training, a quick response time and outstanding technical support services can make the difference between simply making products and making the best products in the industry. That is why our service and technical support teams are ready to travel to sites around the world to guide you through the installation of new processing lines and train plant personnel on maintenance and safety issues.
Reading Bakery Systems has installed hundreds of baking systems worldwide. No matter which type of snack foods you produce, we can help you customize a system that fits your unique needs.
Biscuit Forming Equipment
For forming hard biscuits, the Thomas L. Green 3-Roll Sheeter generates a consistent dough sheet that is ready for additional thickness reduction or lamination. It can receive dough manually, or from an automated handling system. By means of a conveyor, the newly formed dough sheet is transported into the next machine.
The Thomas L. Green Gauging Stations reduce the dough sheet thickness by a 2:1 ratio prior to shape forming. Gauge rolls maintain a consistent dough thickness, and dough flow is accurately controlled to maintain dough density, laminations and finished product weights.
The Thomas L. Green Rotary Cutting Station accurately and continuously cuts biscuit shapes out of a single dough sheet. Scrap dough can be re-routed to the dough handling system for reuse. Die rolls can be changed quickly to increase product flexibility and decrease production downtime.
For soft biscuits, the Thomas L. Green Rotary Molder produces high definition, three dimensional biscuits, cookies, sandwich cookies, and pet treats efficiently. The interchangeable die roll can be supplied with segmented rings for multiple shapes.
Biscuit Baking Equipment
The Thomas L. Green PRISM OVEN is a flexible single-pass baking platform that offers both recirculation and convection baking zones. The combination oven utilizes the best of both zones with the recirculation zone providing product development and “cooking” functions, allowing the convection zones to provide efficiently controlled moisture removal and balanced coloring.
Control of the exhaust, air temperature and circulation velocity allow the operator to achieve optimal moisture removal from the product for maximum quality assurance. The PRISM OVEN has excellent access for cleaning and maintenance and is available with full stainless steel construction where salt, corrosion or high humidity levels present a challenge.
To design the world’s best customized ovens and turnkey systems, our skilled design team employs sophisticated 3D modeling software, oven airflow analyses, thermal imaging and other advanced tools. Their proven designs are constructed in factory pre-built modules by teams of oven mechanics in our manufacturing plant located in Robesonia, Pennsylvania.
With more than a century of commercial baking experience, Reading Bakery Systems offers biscuit manufacturing machines and a wide array of solutions that are designed to meet your production needs. Call us at (01) 610-693-5816 or click here to contact us online to learn more about our innovative products.