Cookie Manufacturing Process

Reading Bakery Systems’ expertise, innovative research and development, and range of commercial cookie manufacturing equipment are unrivaled in the industry. We can help you improve your process, reduce labor costs, and produce consistent, high-quality cookie products.

Headquartered in Robesonia, Pennsylvania, Reading Bakery Systems is the world’s leading industry supplier of high volume commercial snack production equipment. Our goal is to help customers perfect their processes and their products with equipment that is specifically tailored to their needs.

Mixing & Dough Handling Solutions

Dough can be mixed on Thomas L. Green Vertical Spindle Mixers that allow the dough to be mixed twice and stay in the same trough throughout the entire process, or with Exact Continuous Mixers that uniformly mix products with a variety of dough moisture levels.

The EX Continuous Mixer, for example, produces low absorption dough for products such as cookies, crackers, pretzels, and bagels, as well as high absorption dough for bread, buns and pizza. This mixer offers dough production rates from 100 to 10,000 kg/hour.

The LDX Continuous Mixer is the ideal two-stage mixer for rotary moulded cookies, wirecut cookies, and crackers. It allows the creme up stage to be automated in conjunction with the dough mixing, and offers dough production rates from 1,500 to 7,500 kg/hour.

Wirecutting Solutions

The Thomas L. Green Wirecut Machine creates a variety of cookies, biscuits and bar products. It is designed to provide piece-weight accuracy and reliability, and is best for nondescript shapes, with or without inclusions.

The machine uniformly cuts individual shapes at up to 150 cuts per minute, and can be positioned over the transfer belt or oven band and removed from the line without disrupting the conveyor system. It can also be built with an integral conveyor that discharges onto the oven conveyor system.

If your production involves high definition, three dimensional cookies, sandwich cookies, bars or biscuits, the Rotary Moulder features an interchangeable die roll made of engraved brass that can be supplied with segmented rings for multiple shapes.

Baking Solutions

The cookie industry has trusted Thomas L. Green ovens for more than 120 years. The PRISM OVEN is a flexible single-pass baking platform designed to enhance product consistency. It features:

  • Uniform quality, color, taste and texture
  • Direct gas fired, convection and emithermic radiant/convection baking zones
  • Repeatable control of time, temperature, humidity and type of heat transfer
  • Available in full stainless steel to address salt, corrosion and high humidity levels
  • Excellent access for cleaning

The PRISM OVEN is available with a full range of control options for optimum performance. “Recipe” settings within the control processor allow for fast and repeatable startups, and controls are provided as easy to use, touchscreen interfaces.

Reading Bakery Systems’ design team engineers the most advanced, customized oven systems using 3D modeling software, oven airflow analyses, thermal imaging and other advanced tools. Our oven mechanics construct these proven designs in pre-built modules for superior quality control and faster plant installation.

Reading Bakery Systems is a leading manufacturer of industrial cookie manufacturing equipment. Contact us today at (01) 610-693-5816 to find out how we can help perfect your process and your product.