Developing New Healthy Snack Products? Perfect Your Products and Your Process

If you’re developing new healthy snack products, Reading Bakery Systems can help you perfect your products and your process. Whether it’s gluten-free, low-calorie, or protein-packed, consumers are increasingly seeking out snacks that align with their dietary preferences. For manufacturers, this trend presents both opportunities and challenges. To produce healthy snacks that meet consumer expectations, it’s essential to choose the right equipment for your production line.

Key Considerations When Choosing Equipment

Ingredient Flexibility

One of the most important factors to consider when selecting equipment for healthy snack production is ingredient flexibility. Healthy snacks often involve a wide range of ingredients, including whole grains, nuts, seeds, fruits, and plant-based proteins.

Your equipment should be capable of handling these diverse ingredients without compromising on quality or efficiency. Look for equipment that can easily switch between different types of ingredients and formulations, allowing you to produce a variety of snacks on the same production line.

Consistency and Quality

Consistency is key in snack production, particularly when it comes to healthy snacks. Consumers expect the same taste, texture and appearance every time they purchase a product. Your equipment should be able to produce snacks with consistent quality across large production runs. This includes maintaining uniformity in size, shape and texture, as well as ensuring that each snack is properly coated, baked, or dried. Advanced equipment with precise control settings can help you achieve the level of consistency required for a successful healthy snack brand.

Essential Equipment for Healthy Snack Production

Mixers and Blenders

Mixers and blenders are essential for combining ingredients in healthy snack production. Whether you’re mixing dough for baked snacks or blending ingredients for granola bars, the right mixer can make a significant difference in the final product. Look for mixers that offer precise control over mixing speed and duration, as well as the ability to handle a wide range of ingredient viscosities. For plant-based or gluten-free snacks, specialized mixers that prevent cross-contamination may be necessary.

Extruders

Extruders are commonly used in the production of healthy snacks like puffed chips, cereal bars, and protein snacks. Extrusion allows for the creation of unique shapes and textures while maintaining the nutritional integrity of the ingredients. Choose an extruder that offers flexibility in terms of product shape and size, as well as the ability to handle different formulations. Some extruders also come with options for adding coatings or fillings, which can enhance the appeal of your healthy snacks.

Baking and Drying Equipment

Baking and drying are critical steps in healthy snack production, particularly for products like crackers and chips. The right baking or drying equipment can help you achieve the desired texture and flavor while preserving the nutritional content of your ingredients. Consider equipment that offers precise temperature control, as well as options for low-temperature processing to retain nutrients. Convection ovens, rotary ovens and tunnel ovens are all popular choices for healthy snack production.

When developing new healthy snack products, you want to perfect your products and your process in the most efficient, effective manner possible. Reading Bakery Systems equipment can help you do exactly that. Put us to the test by using our convenient online form or giving us a call at 1 610-693-5816. Find out how we can support your long-term growth and success in the rapidly evolving healthy snack industry.

Contact Us