When your industrial biscuit manufacturing calls for high quality, innovative process equipment that is reliable and cost-effective, Reading Bakery Systems can help you meet your challenges.
Reading Bakery Systems (RBS), headquartered in Robesonia, Pennsylvania, understands the dynamic nature of the global food and baked snack industry. We manufacture the world’s most advanced commercial baking equipment to help you discover more efficient ways of making your products, streamline your processes, and maximize your profitability.
Biscuit Mixing
It can be challenging to produce large quantities of uniform, consistent dough, and batch mixing often contributes to dough variations that affect product consistency.
Is there a solution? Yes. Continuous Mixing equipment from Exact Mixing, a Reading Bakery Systems brand, accurately delivers ingredients to the mixer at rates high enough to produce a consistent better-quality finished product.
The Exact MX Continuous Mixer is our most versatile mixer. It offers dough production rates from 50 to 2,000 kg/hour and is designed to accommodate a wide range of products, such as biscuits, cookies, snacks, muffins, batters, icings, and pastes.
Biscuit Forming
The Thomas L. Green brand from Reading Bakery Systems has been supplying efficient, reliable and cost-effective commercial baking equipment since 1893.
For hard biscuits, the Thomas L. Green 3-Roll Sheeter generates a consistent dough sheet ready for further thickness reduction or lamination. Gauging Stations then ensure a gentle reduction in sheet thickness by a 2:1 ratio prior to shape forming. Dough flow is accurately controlled to maintain dough density, laminations and finished product weights.
Distinct shapes can be formed by the Thomas L. Green Rotary Cutting Station which accurately and continuously cuts distinct product shapes out of a single dough sheet. Dough sheet thickness is typically between .89mm (.035") and 1.65mm (.065") prior to cutting, but thicker sheets may be accommodated. All die rolls are easily and quickly changed for increased product flexibility and decreased production down time.
If your production involves high definition, three dimensional soft biscuits, the Thomas L. Green Rotary Moulder features an interchangeable die roll made of engraved brass that can be supplied with segmented rings for multiple shapes.
Biscuit Baking
The biscuit industry has trusted Thomas L. Green ovens for more than 120 years. The PRISM OVEN is a flexible single-pass baking platform designed to enhance product consistency. It features:
- Direct gas fired, convection and Emithermic radiant/convection baking zones
- Uniform quality, color, taste and texture
- Repeatable control of time, temperature, humidity and type of heat transfer
- Available in full stainless steel to address salt, corrosion and high humidity levels
- Excellent access for cleaning
The PRISM OVEN is available as an individual piece of equipment or as part of the Reading Bakery Systems Hard and Soft Biscuit System which will enable you create a variety of both sheeted and rotary molded biscuits.Production volumes range from 500 – 2500 kg/hr.
If you want to produce the best biscuits in the industry, get in touch with Reading Bakery Systems at (01) 610-693-5816 to explore our wide range of industrial biscuit manufacturing process equipment.