Production Process for Expanded Snacks

The cutting-edge Reading Bakery Systems Expanded Snack System optimizes output and efficiency to improve your products and your process, enabling you to extend your product portfolio with expanded snacks made from cereal ingredients such as corn and rice, including curls, balls, ribbons and rings.

Reading Bakery Systems, headquartered in Robesonia, PA, serves snack food manufacturers around the globe. We offer a complete line of mixing, dough handling and forming, baking, drying, and supplemental equipment that helps customers meet their product and process challenges.

As a long-time global leader in the snack food industry, we proudly offer the world’s most advanced equipment from Thomas L. Green, which has supplied the biscuit, cracker and cookie industries since 1893, Reading Bakery Systems, whose long history of manufacturing expertise dates back to 1947, and Exact Mixing, the world’s most innovative developer of Continuous Mixing solutions.

Expanded Snack System

The High-Pressure Extruder mixes and cooks ingredients to produce expanded shapes, including curls, popcorn shapes, rings, and balls. Its flexible design provides for quick and easy changeover of the screws, barrels and product dies, allowing for a wide variety of products with interesting textures and flavors in different shapes.

Another component, the Tumble Dryer, reduces the moisture of the product to the proper, finished level, typically 1.5-4%. For many applications, this dryer is capable of handling product from two extruders at once. Air circulation, speed, and temperature control are automatic, and drying time can be adjusted during operation to ensure quality control.

Developing New Products?

If you are considering a new product or want to explore the capabilities of our expanded snack system, visit the RBS Science & Innovation Centerin Sinking Spring, Pennsylvania, where we demonstrate solutions for our customers and partner with them to look for new product and equipment solutions. A visit to the Center will remove any guesswork about how the equipment will run in your facility.

The Center is a fully equipped, licensed food processing research and development facility where customers can work with our team to test new processing techniques; validate new ingredients and test ingredient changes; research innovations in mixing, forming, baking and drying that can increase profitability; and produce market samples for testing.

For additional snack product opportunities using corn, rice and other cereal ingredients, incorporate the Expanded Snacks System from Reading Bakery Systems in your production process. Get in touch with us today at (01) 610-693-5816 or contact us online to learn more.

Contact Us